CarouselAI™

AI-powered efficiency

Maximize productivity, minimize costs.

Worker smarter, not harder - without the extra labor costs. Give your workforce a helping hand with CarouselAI™. An autonomous workstation powered by AI, it enables reliable, high precision piece-picking with an advanced robotic piece picking arm.

Best-in-class SKU coverage

Handles 90% of typical e-commerce SKUs.

Plug ‘n’ play solution

No complex technical setup.
No advanced training needed to operate.
Rapid deployment.

Fully autonomous picking

Continuously optimises performance & picking efficiency as you grow with no human intervention.

+16

hrs

Uninterrupted operations

Non-stop picking

+90

E-commerce SKU coverage

Works with diverse inventory types

Always optimized picking efficiency.

CarouselAI provides consistent, reliable picking, with uninterrupted performance of up to 650 items/hour, for 16 hours or more.

Advanced self-learning capabilities streamline operations by automatically adapting to new SKUs and inventory changes without human intervention.

Streamlined operation with no manual data input

New SKUs don't need manual data input or training

Advanced AI with real-time optimizaton

Fuses real-time sensor data with advanced AI models.
Learns and optimize handling for different weights, textures, packaging, etc.

High precision with visual data

Primary Perception Module offers advanced visual data analysis.
Increased accuracy when selecting items from Bins.
Optimize grasping points for different SKUs to reduce errors such as double-picking or dropped items.

‍

650

items

per hour

Consistent productivity

3.5

Max. item eligibility

Flexible handling

Primary Perception module

Intelligent vision analyzes visual data with bird's eye view of the Bin.

Ensures accurate item selection & determines optimal grasp point for SKUs.

SpectrumGripper®

The "hand" responsible for picking items from Bins.

Features advanced suction & vacuum techniques with optimal grip detection.

Doesn't require a perfect seal for a secure grasp, offering safe handling for irregular shaped & bulky items.

Autoswap

Ensures efficient swapping between different suction cup sizes for picking up different items.

Increases item eligibility for picking without slowing down operations.

RPC software

The AI-driven “brain” behind CarouselAI, fusing AI models with real-time sensor data.

Advanced self-learning offers reasoning through errors to optimize efficiency & maximizes SKU coverage.

Optimal grip strategies & enhanced precision for uninterrupted picking.

Enhanced efficiency & productivity features.

Extend operations without adding headcount or additional shifts for workers, while reducing costs for more efficient peak demand operations.

Patented gripper technology

Advanced machine learning adapts & optimizes in real-time to new SKUs, different weights, textures, or packaging types.

Optimizes for diverse SKUs

Advanced suction and vacuum techniques, alongside multiple suction cup sizes. Handles huge range of product types without slowing down efficiency for awkward and bulky items.

Intelligent vision

Overhead view of the Bin provides live visual data analysis for optimal gripping strategies and accurate picking. Learns & optimizes handling for new SKUs.

Open APIs

Easily integrate with your WMS and other key systems. Flexible interoperability to connect with almost any third-part technology.

Download product sheet

Technical Specifications

Dimensions

L: 2.9 m / W: 2.3 m / H: 2.5 m

Weight

1,300kg

Avg. weight distribution

100kg/m²

Inbound Container Specification

AutoStore Bin (all sizes) presented through CarouselPort™

Regional availability

Europe & North America

Picking throughput

650 units per hour

Download all specs

Frequently Asked Questions

Can we upgrade an existing CarouselPort to CarouselAI?

Yes. Existing customers in Europe & North America with a CarouselPort (4.0 version) can retrofit it with the CarouselAI Upgrade. This provides the additional hardware and software components used to build the CarouselAI solution.

CarouselAI Upgrade can be ordered through the AutoStore integration partner who installed and manages your AutoStore system. Contact them for further details.

What is the maximum throughput rate of CarouselAI?

A single CarouselAI workstation can perform with a maximum throughput rate of up to 650 units picked per hour (UPH):
‍

Can operate non-stop for 16 hours or more.
Each additional CarouselAI workstations will increase your maximum picking capacity by an extra 650 UPH.

What are the physical specifications for items to be eligible for picking with CarouselAI?

CarouselAI is designed with highly versatile grasping and handling capabilities. It can efficiently pick a broad range of SKUs and product types.

Physical specifications to be compatible for picking with CarouselAI are as follows:

Rigid SKUs

Large containers:

Dimensions: L: 30 – 300 mm / W: 30 – 300 mm / H: 5– 250 mm
Weight: 20 g – 3.5 kg

Small containers:

Dimensions: L: 30 – 200 mm / W: 30 – 200 mm / H: 5– 150 mm
Weight: 20 g – 3.5kg

Bagged apparel