AutoStore brings record-breaking throughput and scalable efficiency to GEODIS and fashion retailer Maurices.
GEODIS is one of the world's largest third-party logistics (3PL) providers, offering transport and logistics services across a global network. The company operates over 230 sites in the United States alone, representing more than 50 million square feet of warehousing space.
With their client Maurices’ thousands of SKUs varying in size, style, and color, GEODIS needed a solution for its Ashville, Ohio facility. Drew Bailey, VP Design Engineering at GEODIS explains, “We knew we needed a mature technology that could handle a significant amount of throughput.” Their choice was AutoStore, empowered by Bastian Solutions, a system optimized for fashion retail’s need for scalable efficiency and high throughput. “Upon deployment, this was one of the highest throughput AutoStore system in the world,” an Account Executive at Bastian said.
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GEODIS faced challenges brought by the growth of online shopping, dramatically increasing order volumes, and rising customer expectations for swift delivery. Compounding these challenges were persistent labor market pressures such as workforce shortages and elevated wages, which intensified the need for a solution that maintained competitiveness and efficiency.
GEODIS needed a fulfillment system that could manage fashion retailer Maurices’ diverse and complex inventory and maintain high throughput across retail and eCommerce channels. Crucially, the system needed to handle an enormous array of SKUs, with variations in size, style, and color, whilst meeting tight service-level expectations during holidays and other peak periods.
The solution needed to be scalable to support Maurices' growth and increasing volumes – eCommerce volumes were expected to rise by 50% in the following few years. GEODIS faced two additional challenges: implementing these complex changes quickly and integrating new systems smoothly within their current warehouse operations.
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Geodis selected AutoStore as it was an ideal fit for fashion retailers who deal with vast and ever-changing inventories, rapid product turnover, and diverse style options. Today, GEODIS’ AutoStore system efficiently manages the complexity of thousands of SKUs, easily accommodating new styles, sizes, and colors, as they're introduced. Designed for high-throughput demands, the system fulfills orders across multiple channels, whether for in-store stock, online purchases, or other distribution needs.
AutoStore integrates with GEODIS' existing Warehouse Management System (WMS) and Bastian Solutions’ Control system.
After AutoStore has retrieved and delivered the inventory, it integrates smoothly with other technologies to ensure end-to-end fulfillment:
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AutoStore is at the core of a set of integrated technologies which create an efficient, scalable fulfillment operation that now meets the high-volume demands of Maurices' fashion business.
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The implementation of AutoStore at GEODIS' facility represents a significant leap forward in omni-channel fulfillment for the fashion retail industry. With the ability to process 120,000 retail units and 60,000 eCommerce units per day, scaling up to 250,000 units during peak periods, the system exemplifies high-throughput efficiency. As Bailey explains, "The business case was to develop a true omni-channel solution that was flexible and scalable for the future." This vision has been realized through a system that not only meets current demands but is poised to adapt to future growth and market changes.
The benefits extend further, Bailey notes, "Working with technology that is more on the leading edge aids in job satisfaction for people." The system's reliability, a crucial factor in maintaining consistent operations, is emphasized by Gary Thompson, Senior Director Logistics Operations at GEODIS: "Another great aspect that AutoStore brings to the table is the reliability." The simplicity of AutoStore compared to traditional systems offers long-term advantages, Bailey points out, "Compared to AutoStore, traditional ASRS systems would require far more motors, drives, controls, and mechanical complexity, leading to higher maintenance needs."
This streamlined approach ensures that GEODIS can continue to meet Maurices' evolving needs while maintaining a robust, efficient, and employee-friendly fulfillment operation capable of handling high volumes across retail and eCommerce channels.
“Compared to other solutions, AutoStore stood out. Particularly for this site, its very high throughput was crucial.”
“During peak periods, we can go up to a total of 250,000 units a day. The system is designed to do a lot more than that if we need it.”
“With AutoStore and the integrated solution by Bastian, we were able to achieve a reduction of approximately 30% in our operating costs compared to other solutions that we considered.”
“AutoStore is perfect for fashion retailers that have tremendous SKU depth, always adding new SKUs with size, style, and color diversity, resulting in thousands of different items that need to be fulfilled across multiple channels.”
AutoStore can fit any warehouse or fulfillment center. Make yours the next.